Guangdong XWELL New Energy Technology CO., LTD.
Guangdong XWELL Technology CO., LTD.
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Automatic Double Side Spot Battery Pack Welding Machine For Lithium Ion Battery Welding
Product Description
The MD-ADW spot welding machine is double sided automatic welding, high efficiency, simple programming interface, support CAD mapping, array and manual three ways, support any point programming and array programming, can store any group of programming files.
Customized welding head can be used for welding of special battery pack and pure nickel sheet, without sticking needle.
Adjustable single spot welding, two-point welding, three spot welding, and the distance between two-point welding and three spot welding is adjustable.
It has the functions of origin reset and breakpoint continuation welding.
All parameters of equipment welding can be traced to facilitate data management.
Product Features
1. Support break point startup, automatic startup and manual startup mode conversion.
2. Simple programming, support any point programming and array programming, realize skip spot welding, fast switching between single point and double point modes, optimize spot welding path, improve efficiency, save 99 groups of programming files on local disk, and import graphics through USB interface.
3. It can be divided into super operator, maintenance, administrator, etc.
4. Inverter DC welding power supply is adopted, which has stable performance, fast welding speed and constant current working mode, so as to eliminate the unstable factors of welding current for a long time.
5. It has its own welding current monitoring system, which can monitor the welding current in real time.
6. The spot welding power supply has the function of false welding alarm, which can directly communicate with the motion controller, record the false welding position, and predict and remind the replacement of welding needle.
7. The welding efficiency is about 4 times that of labor, with high stability, labor saving, time saving and cost saving.
Power Supply parameters
1. Equipment power supply: 3phase ~ 380V ± 10% / 50Hz ± 10%;
2. Operating environment:A: Please avoid using the equipment in places with high temperature, high humidity, vibration or impact, metal powder and welding spatter, and pay attention to the control of ambient temperature around the equipment;B: The equipment must be grounded and disconnected from the personnel grounding wire.
3. Service life of equipment: more than 5 years.
Product Advantages
1) Induce load voltage, control voltage by feedback, and realize high quality welding.
2) Preheat, Main Heat's power mode, preheating before welding, to ensure stable welding quality.
3) Keep the continuity of energy density, shorten the welding time, and reduce the deformation and color of base metal. (Welding time controlled in microseconds, continuous output mode)
4) Easy to change from low current to high current, suitable for precision welding.
5) The upper and lower limits of current can be set to simply judge whether the welding quality is good or not, which is suitable for welding automation platform.
6) The welding current rises with the time of electrification to ensure the welding effect.
Product Specification
| Model | Automatic Battery Pack Welding Machine MD-ADW |
| Y-axis travel | 500 mm |
| Z-axis travel | 350 mm |
| Spot welding speed | 0.35s / point; 3200pcs / h |
| Maximum speed of motor drive | 1000mm/s |
| The maximum number of batteries loaded | 200-400pcs (standard 18650 lithium battery) |
| Number of groups for storing files | 99 groups |
| Operating system | Embedded system + man-machine screen |
| Transmission | Stepper + imported precision linear guide (optional servo + screw) |
| Power supply | Three-phase 380V, Single-phase 220V ± 10% / 50Hz ± 10% |
| Air supply | 0.4 - 0.6Mpa |
| Weight | 300KG |
| Dimensions | 900mm*1300mm*1800mm |
| Welding machine parammeter |
Power supply : AC380V/AC220V±10% 50Hz Max output current : 5000A/8000A Max power : 35kva Welding current checking Dimension : 185(W)*270(H)*425(D)mm |
Product Application
18650/26650/21700/32650 and other battery combinations;Energy storage battery, electric vehicle battery, electric motorcycle battery and other modular power lithium battery packs.
Product Operation
1. Setting the parameters of welding on the touch screen. (The same product only need to be set once)
2. Put the fixture with the battery pack on the quick clamping position.
3. Press the start button, the machine automatically complete all welding actions.
4. The welder sound to prompt operator replacement of new fixture (battery pack).